Factory Manager

Posted on: 2007-12-12

RESUME SABU E.K Enanickal House Behind Kairathy Temple, Keezhoor (P.O) Iritty,Kannur (Dt),Kerala - 670 703 India Email : [email protected],[email protected] Landline No.(Office) 91-490-2364823 (9:30 AM to 5 PM) : Landline No.(Residence) : 91-490-2493252(After 7.00 PM) Mobile No. : 91-9446268201 Current Location : India Current Industry : Cycle Tyres & Tubes and Hawai Chappal Manufacturing unit Functional Area : Rubber Technology Role : Factory Manager/Technologist Years Of Experience : 19 years Personal Information Age & Date of Birth : 43 Yrs, 08-09-1963 SeX ` : Male Languages Known : English, Hindi, Tamil & Malayalam(mother tongue) Marital Status : Married Notice period required : One month Passport No. : E 2189168 Date of Expiry : 15.07.2012 Educational Qualification B-Tech(Bachelor of Technology) in Rubber Technology' Cochin University of Science & Technology, Kerala. 1984-1987. Percentage secured - 70.2% B.Sc (Bachelor of Science) in Chemistry, Physics & Mathematics - Subsidiaries University of Kerala, Kerala 1981-1984 Percentage secured - 83.6% Summary I have excellent knowledge and experience in Production ,Process Control ,Laboratory, R&D, New Product developments and Compounding of different Rubbers like NR,SBR,NBR,EPDM,CR.HYPALON,BR,EVA,NBR/PVC etc., for different Automotive components. I have good exposure in Quality System Implementation (More than 5 Years experience as Quality Management Representative) and a certified Internal Auditor for ISO 9001:2000 Systems. Work Experience Details With Kerala State Rubber Co operative Ltd (RUBCO), Kannur, Kerala (an ISO 9001: 2000 Company) as Factory Manager (20/09/99 to Date) Manufacturing Cycle Tyres & Tubes, Hawai Chappals Joined as Technologist of Rubco Hawai Chappal unit in Sept, 1999 Additional charge as Technologist of Rubco Cycle Tyre & Tube Unit in May 2000 Appointed as Management Representative of both the units in November 2003 to implement ISO 9001: 2000 Quality Systems. Additional charge as Factory Manager Cycle Tyre & Tube unit in Dec 2004 Promoted as Factory Manager of Cycle Tyre& Tube Unit manufacturing 10,000 Cycle Tyres & 10,000 Cycle Tubes per day-with 200+ workers. in Sept, 2006 Acheivements ƒá Successfully completed the erection and commissioning and established commercial production of Hawai Chappal Unit having a capacity of 25000 pairs per day. ƒá Successfully completed the erection and commissioning and established commercial production of Cycle Tyre & Tube Unit having a capacity of 10000 Cycle Tyres & 10000 Cycle Tubes per day. Job Description 1.Overall responsible for the Product Availability as per the market Demand and to meet the Budgeted volume. 2. Responsible for delivering Quality product in the Market place. 3. Responsible for overall plant cost & Profitability. 4.Responsible for continuous improvement on Quality Systems & Processes. 5.Maintain a cohesive &harmonious relationship in the Plant team. 6.Maintain and follow the inventory norms for all materials and Finished goods. 7.New product developments 8.Develop skill levels of the plant employees and supporting them to achieve their targets. 9.Management Representative of both Hawai Chappal and Cycle Tyre & Tube Units for implementing & maintaining ISO9001:2000 Quality Systems. 10.To co-ordinate Internal Quality Audits, Management Review meetings and other Quality System Procedures. With Synthetics & Chemicals Ltd. , Bareilly, Uttar Pradesh (an ISO 9000 Company) as Asst. Manager (Technical Services).(5/12/1997 to 8/09/1999) Manufacturing Styrene Butadiene Rubbers/Lattices Job Description Providing support to the Marketing Division in terms of Customers Technical education/training: understanding of specific requirements and new potential applications: trouble shooting case studies for customers and arrange customer product testing Provide support in terms of Process studies upgradation and developments of new grades and blends. To co-ordinate with various departments of the Factory for effective functioning of Technical Service Laboratory. Provide application training and hands on support to the end users. Technical writing to publish a Technical bimonthly ¡¥Syntopics¡¦ incorporating new and cost effective applications of the Synthetic Rubber lattices and cost effective process/Product development. With Imperial Auto Industries Ltd, Faridabad, Haryana (an ISO 9000 Company) as Senior Engineer (QA &Lab)(10/07/1995 to 14/07/1997) Manufacturing Automotive Hoses & moulded components for OEMs Job Description To establish Quality Standards, arrange Testing of all Incoming materials, In process materials, finished goods & brought out items as per Quality Plan. Production head for Compounding & Mixing Departments. Responsible for total functions of QA/QC Departments. Laboratory Head and ensuring timely calibration of Testing and Measuring instruments in the Lab and shop floor. Head R&D functions with special focus on compound & new product development. To prepare and approve Quality Plan. Handling of customer complaints and Rejection & Rework Control Cost Reduction exercises and to find substitution for imported items. With Josco Rubber Industries, Pondicherry as Manager -Production/Technical (25/04/1993 to 26/06/1995) Manufacturing Hawai Chappals / Footwear Job Description Responsible for all Production and Quality related activities of the unit Responsible to achieve targeted output from the unit Responsible to initiate corrective actions on customer complaints and defects to avoid recurrence To ensure Product/Process related statutory requirements are complied with To ensure timely delivery Responsible for Inventory control and Materials planning Responsible for New Product & Process development of the Unit Responsible for the welfare of the factory personnel With Elgi Tyre & Tread Ltd, Kottai, Kerala as Executive(QA)(2/06/90 to 3/04/993) Manufacturing Pre-Cured Tread & Accessories With Overseas Latex Pvt. Ltd, Export Processing Zone,Cochin,Kerala as Rubber Technologist (5/11/1987 to 31/05/1990) Manufacturing Examination & Surgical Gloves References: 1. Dr S.K Chakraborthy Deputy Director, Indian Rubber Manufacturers Research Association Wagle Industrial estate, Thane-400 604 Ph : 91-22-25811348, Mob:91-980734262 :Email:[email protected] 02. Dr.Baby Kuriakose Deputy Director (Retd.), Rubber Research Institute of India Punnackapadavil, vii/8: Vallikada Road, Vazhakulam P.O, Muvattupuzha ¡V686 670,Kerala Ph: 91-485-2260787 : E mail: [email protected] SABU E.K